Kerala State
Handloom Development Corporation Ltd.

Sealed Tenders are invited

Cost of Tender Form Rs.6300/- (including tax) non refundable KERALA STATE HANDLOOM DEVELOPMENT CORPORATION LTD.,KANNUR Hanveev Processing House, Chirakkal, Kannur-11 Tel: No.0497 2778015 e mail: hphkannur@gmail.com Tender Notice No.PPU/Krithika/2012-13/1 Date 5.12.12 Tender for the erection and commissioning of one ton wood fired IBR Steam boiler under Krithika Project, KSHDC, PPU, Kalliasseri, Kannur. Instructions for submitting tenders: Tender shall be submitted in a sealed cover super scribing “Tenders for the erection and commissioning of 1 ton IBR wood fired steam boiler” to Hanveev Processing House, Chirakkal, Kannur-670011. �� �� �� The tender cover need to contain the following details.

  1. Profile of the company or the service provider
  2. Cost of tender form as DD in favour of KSHDC payable at Kannur
  3. EMD as DD in favour of KSHDC Ltd. payable at Kannur @ 2.5% of the quoted rate.
  4. Time required for the completion of the commissioning of Boiler
  5. Terms of�� Payment & relevant bank guarantee
  6. Validity of the tender
  7. Service Tax
  8. The rate quoted shall be inclusive of all i.e., supply of required materials, construction of foundation / chimney and all other requirements specified in the enclosure.

��

  1. Receipt of Tenders:
  1. All tenders shall be received at HPH, Chirakkal, Kerala on or before 31-12-2012 at 3.00 P.M.
  2. The date of opening of the tenders shall be intimated to the parties in advance.
  3. The Corporation reserves the right to accept/reject any / all the tenders without any reasons thereof.
  4. The place of delivery and installation and commissioning at Hanveev Pre-Processing Unit, Kalliasseri, Kannur, Kerala.

The tender received without stipulated tender document cost and EMD shall be rejected. The 1 ton boiler is thermax make and is supplied by M/S Cinzac Sales and Services Pvt. Ltd., Cochin. The tender rate quoted should be all inclusive rates for the erection and commissioning of the boiler and required to handover to KSHDC in good working condition after obtained the required certification from the inspector of factories & boilers.

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Sl.No. Description – Boiler erection & Commissioning Qty Unit Rate Amount
1 Insulation of boiler using mineral wool of 100mm thick and cladded with aluinuim sheet 22 guage LS
2 Fabrication and installation of self supported MS chimney450mm top dia, 30mtr height in welded construction with the following specification. Conical section 1200 x 450 x 8mm x10mtr, Straight section 450 x 6mm x 10mtr, Straight section 4500 x 6mm x10mtr. Base plate 1600 x 1050 x 16mm thk,Chair plate 1600x1050x12mm thk,Stiffner 8mm thick, Foundation bolt M25x1250 long,Chimney section flange strengthened with gusset support, Ladder with rung.Cage vertical and horizontal,Platform 180 deg with chequred plate and channel,sampling point 2 nos, with MS flat,Lightening arrestor having sufficient zone of protection, I earthing strip, Porcelain clamp, Electrode plate, Aviation lamp, Ash door etc.All complete with two coat of heat resistant Aluminum paint after proper surface preparation. 1 No
3 Charges for erection & commissioning of IBR Boiler, to meet IBR formalities including folder approval, drawing approval, arranging factory inspector for open inspection, hydraulic test ,steam test and obtaining the final approval from dept: of factories and boilers. including leading and positioning of boiler and related parts FROM THE EXISTING POSITION LS
4 Fabrication and installation of pressure reducing station 10 Kg/cm2 to 3.5 Kg/cm2 with control valves, cast steel moisture separator (CMS) Cast steel safety valve, IBR 1000kg/hr (PRV Spirax) 1 No.
5 Fabrication and installation of 3000 Ltrs. Water Service Tank made of 8mm thk MS sheet including all required fittings like airvent, overflow, drain point, inlet and outlet connections, manhole with cover, level gauge, including welding and cutting consumables. All complete with one coat of metal primer and one coat of enamel paint. 1 No
Feed Water circuit.
50 NB Y Strainer 1 Nos
50 NB Gate Valve 1 No.
40 NB Gate Valve 1 No.
�� Sampling point 20 NB
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GM Gate Valve

1 Nos
6 Fabrication and installation of flue gas ducting 450 mm size connecting Boiler to APH ,APH -ID Fan , IDFan to Chimney made of 3mm thk sheet including one set flanges, miter Bend, nut/bolts, packing’s etc All complete with two coat of heat resistant aluminium paint. 18 Mtrs
7 Fabrication and installation of Steam lines with IBR Sch:40 piping with suitable flange and fittings such as flanges, elbows nuts and bolts etc. to six cabinet dyeing machines, yarn dryer & two water tanks
Size
80 NB 24 Mtr
40 NB 6 Mtr
25 NB 24 Mtr
20 NB 12 Mtr
15 NB 12 Mtr
8 Fixing of IBR valves :
Size
25 NB 12 Nos
40 NB Steam Valves IBR F/E 2 Nos
40 NB Non Return Valve IBR F/E 1 Nos
9 Fabrication and installation of Water lines and Drain lines with MS C Class pipe & supply installation & erection of suitable softener plant.
Size
50 NB 18 Mtr
40 NB 10 Mtr ��
25 NB 0 Mtr
20 NB 0 Mtr
15 NB 0 Mtr
10 Fabrication and installation of MS Bend
Size
80 NB 3 Nos
40 NB 8 Nos
25 NB 12 Nos
20 NB 12 Nos
15 NB 12 Nos
11 Fabrication and installation of MS Flanges with gaskets/nuts
Size
50 NB 8 Set
40 NB 8 Set
25 NB 10 Set
20 NB 10 Set
15 NB 6 Set
12 Fabrication and installation of valves, strainer, NRV including flanges, barrel nipple, consumables etc
Item
15 NB T.D.Trap 15NB -3 + 20 NB 7 10 Nos
13 Fabrication and installation of Mineral wool covered with chicken mesh and cladded with aluminium sheet of thickness of 50mm for covering pipelines, valves and flanges.(Thermal Insulation)
50 NB 0 Mtr
40 NB 6 Mtr
25 NB 20 Mtr
20 NB 10 Mtr
15 NB 10 Mtr
e Duct or Tank Insulation 20 m2
14 Fabrication and installation of structural supports for pipe lines, tanks etc�� including welding , painting etc 0 0
�� CIVIL WORKS
15 Earth work excavation in all classes of soil including rock and depositing the excavated earth on bank with initial lead upto 50m and lift up to 1.50m including breaking clods, watering, ramming and sectioning of soil banks etc. complete for Boiler / Trench, Feed pump, ID fan Trench man hole, Chimney foundation Anchor block, Tank supporting structures fuel charging platform. The boiler foundation need to be suitable to withstand the flooded weight of 12 tons
16 Reinforce cement concrete Grade M20 using hard broken stone for one ton IBR Boiler foundation, Feed pumps, ID,FD fan, APH base, Tank, Chimney foundation, Anchor blocks 3 Nos. ����
17 Reinforcement steel for RCC work bent, tied d and placed in position
ELECTRICAL WORKS
��
18 scope of work- incoming cable upto the boiler control panel, power cabling form boiler panel to ID fan,water pumps, FD fan etc. and control cabling to mobery, pressure switch etc including earthing
19 supply of boiling out chemical for commissioning the boiler ����
20 The offer shall be submitted after thoroughly inspected the site at PPU Kalliasseri �� ����
21 UNSEEN ITEMS TO COMMISSION THE BOILER, IF ANY
22 Total ��
Instructions :
1. All electrical cables should be of ISI specification preferably Finolex / havels make
2. Brand name of Steam/ Water valves and switches shall be specified in the quotation
3. Enclose demand draft for 2.5% of the total quoted amount favoring KSHDC Ltd payable
�� at Kannur as EMD
4. Sealed quotations should reach the office of Production Manager, Hanveev Processing House,
Chirakkal , Kannur 670 011 on or before 31-12-2012
5. Cost of Tender form Rs 6300 should be enclosed with the tender

�� ��Cost of Tender Form Rs.735/- (including tax) non refundable KERALA STATE HANDLOOM DEVELOPMENT CORPORATION LTD.,KANNUR Hanveev Processing House, Chirakkal, Kannur-11 Tel: No.0497 2778015 e mail: hphkannur@gmail.com Tender Notice No.PPU/Krithika/2012-13/2 ���� Date 5.12.12 Tender for the supply & erection work of service connections to various yarn processing machinaries and ETP plant installed at Krithika Project, KSHDC, PPU, Kalliasseri, Kannur. Instructions for submitting tenders: Tender shall be submitted in a sealed cover super scribing “Tenders for the supply & erection work of service connections” to Hanveev Processing House, Chirakkal, Kannur-670011. �� ���������� The tender cover need to contain the following details.

  1. Profile of the company or the service provider
  2. Cost of tender form as DD in favour of KSHDC payable at Kannur
  3. EMD as DD in favour of KSHDC Ltd. payable at Kannur @ 2.5% of the quoted rate.
  4. Time required for the completion of the noted work
  5. Terms of Payment
  6. Validity of the tender
  7. Service Tax
  8. The rate quoted shall be inclusive of all i.e. supply & erection work of service connections to various yarn processing machinaries and ETP plant installed at Krithika Project, KSHDC, PPU, Kalliasseri, Kannur.
  1. Receipt of Tenders:
  1. All tenders shall be received at HPH, Chirakkal, Kerala on or before 31-12-2012 at 3.00 P.M.
  2. The date of opening of the tenders shall be intimated to the parties in advance.
  3. The Corporation reserves the right to accept/reject any / all the tenders without any reasons thereof.
  4. The place of delivery and installation and commissioning at Hanveev Pre-Processing Unit, Kalliasseri, Kannur, Kerala.

The tender received without stipulated tender document cost and EMD shall be rejected. The tender rate quoted should be all inclusive rate for the supply & erection work of service connections to various yarn processing machineries and ETP plant installed at Krithika Project, KSHDC, Kalliasseri, Kannur and is required to handover in good working condition so as to enable the unit to activate the processing machineries & ETP.

��TENDER�� SCHEDULE – Supply and setting up of Service connections in water lines / ETP
Sub: Supply and erection work of service connections to various Yarn Processing Machineries
�� �� and ETP plant installed at KSHDC pre processing unit, Kalliasseri Kannur under KRITHIKA
�� The following processing machineries / ETP are installed at PPU Kalliasseri. To commission these
machineries,- water line / drain line connections are required. Quotation may be given to
by showing your rates to activate the commissioning – in a time bound manner
1. 6 Nos Cabinet Dyeing Machines
�� 2. One Hydro extractor
�� 3. One Yarn dryer
4. SS Water tank 2 Nos
1. For water line connection to all machineries from OH concrete water tank
Rate Amount
1 3″ G I Pipe Tata make ‘ C ‘ Class 60 Mtr
2 3″ Flanged S S Ball Valve Leader Make 1 No
3 3″ Bend Tata make C class 3 No
4 3″ M S Flange 10 No
5 1 1/2 ” G I Pipe 2 Mtr
6 1 1/2 ” Ball Valve Leader Make 1 No
7 1/2 ” G I Pipe Tata Make C class 20 Mtr
1/2 ” Ball Valve�� Leader Make 6 No
8 1/2 ” M S Flange 24 No
( Should be connected from drilling the water tank to all processing machineries)
2. For Cabinet Machine Drainage
3″ Stain less steel (304) 1.5 mm thick Pipe 4.5 Mtr
3″ Bend 6 No
2 1/2 ” Stainless steel (304) 1.5 mm Thick Pipe 4.5 Mtr
2 1/2 ” Bend 6 No
3. Effluent Treatment Plant ��
(From the drain out of processing machinaries) ��
Sanitary pipe 6 inches brand “thuluvanikal” or equivalent 35 Mtr
110mm 6 Kgf /cm2 Finolex make PVC Pipe (Primary settling tank to aerobic reactor and filter 30 Mtr
110 mm Ball Valve Apexx make 3 No
110mm ” Tee” 6 No
110mm Elbow 10 No
1 1/2″ 10 Kgf/cm2 Finolex make PVC Pipe 30 Mtr
1 1/2 ” Flexible pipe 12 Mtr ����
1 1/2″ M T A 12 No
1 1/2″ Valve 9 No
1 1/2″ Elbow 12 No
1 1/2″ “Tee” 8 No
3/4″ 10 Kgf/cm2 Finolex make PVC Pipe 50 Mtr
3/4″ MTA 6 No
3/4″ Tee 2 No
3/4″ Tap 2 No
�� 3/4″ Ball Valve 2 No
3/4″ F T A 2 No
3/4″ Elbow 15 No
2″ CPVC Pipe Astral make 15 Mtr
2″ CPVC Tee 8 No
2″ Elbow CPVC 8 No
2″ x 1″ Reducer CPVC 8 No
1″ x 3/4 ” Bush “ 8 No
3/4″ F T A “ 8 No
3/4″ Pipe CPVC 2 Mtr
2″ G I Flange 1 Mtr ��
1 1/2″ Hose collar 2 No
CPVC Solvent 1/2 Ltrs 1 No
(Installed ETP pumps to activate- required )
Connection from water tank to Boiler Tank Tata C 2″ 10 Mts
2″ Ball Valve, Leader brand 1 No
��
Unseen items / specifications if found suitable for commissioning the above work
shall also include in addition to the above after visiting the work site
The brand name of the components need to be specified in the quotation wherever
required
Retention money of 10% of cost of the work shall be retained for one six months from the
date of completion of the work
��

Cost of Tender Form Rs.735/- (including tax) non refundable KERALA STATE HANDLOOM DEVELOPMENT CORPORATION LTD.,KANNUR Hanveev Processing House, Chirakkal, Kannur-11 Tel: No.0497 2778015 e mail: hphkannur@gmail.com Tender Notice No.PPU/Krithika/2012-13/3 Date 5.12.12 Tender for the electrical installation of yarn processing machineries (6 Cabinet dyeing machine, one yarn dryer, one hydro extractor and two water tanks under Krithika Project, KSHDC, PPU, Kalliasseri, Kannur. Instructions for submitting tenders: Tender shall be submitted in a sealed cover super scribing tenders for the electrical installation of yarn processing machineries to Hanveev Processing House, Chirakkal, Kannur-670011.under the Krithika Project. The tender cover need to contain the following details.

  1. Profile of the company or the service provider
  2. Cost of tender form as DD in favour of KSHDC payable at Kannur
  3. EMD as DD in favour of KSHDC Ltd. payable at Kannur @ 2.5% of the quoted rate.
  4. Time required for the completion of the electrical installations.
  5. Terms of Payment
  6. Validity of the tender
  7. Service Tax
  8. The rate quoted shall be inclusive of all ie., supply of required materials, the electrical installation of yarn processing machineries (6 Cabinet dyeing machine, one yarn dryer, one hydro extractor and two water tanks etc) and all other requirements specified in the enclosure.
  1. Receipt of Tenders:
  1. All tenders shall be received at HPH, Chirakkal, Kerala on or before 31-12-2012 at 3.00 P.M.
  2. The date of opening of the tenders shall be intimated to the parties in advance.
  3. The Corporation reserves the right to accept/reject any / all the tenders without any reasons thereof.
  4. The place of delivery and installation and commissioning at Hanveev Pre-Processing Unit, Kalliasseri, Kannur, Kerala.

The tender received without stipulated tender document cost and EMD shall be rejected. The tender rate quoted should be the all inclusive rate to supply of required materials, the electrical installation of yarn processing machineries (6 Cabinet dyeing machine, one yarn dryer, one hydro extractor and two water tanks etc) and all other requirements specified in the enclosure and required to handover to KSHDC in good working condition after obtained the required certification from KSEB

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SI No Qty Specification for electrification of processing machineries & ETP Rate ���� Amount
1 Supply and wiring points according to IS 732-1989 using rigid PVC conduit of minimum size 20 mm conforming to IS 9537 part III 1983 and with suitable size specials conforming to IS 3419-1988, fixing the conduit using metal saddles spacing not exceeding 50 cm or concealed suitably and with 1.00 sq mm FR PVC insulated stranded single core copper conductor cable 650V grade, and continuous earthing with 1.5 Sq.mm green coloured FR PVC insulated stranded single core copper conductor cable 650V grade, generally conforming to IS 694-1990 ,required qty of copper earth socket, brass bolt and nut crimping/ soldering etc complete with suitable size metal switch boxes with sheet thickness 1.63mm, 50mm deep, neatly painted with enamel paint, 3mm thick phenolic laminated sheet front cover (6 mm sheets for boxes of size 375×300 mm and above) fixed with steel screws, cup washers etc.upto and including 6A piano type SP switches and making good the surface of wall, colour washing etc. complete.
a 26 Nos Single control light point with 6A Piano type switch and 3 plate ceiling rose /E
b 10 Nos Supply and wiring Combined plug point with 6 A, 5 pin plug socket controlled by 6 A switch in the same switch board as that of light points. /E
2 Supply and installation of sheet steel, phosphatised and painted, dust and vermin proof enclosure of MCB DB including copper /brass bus bar, neutral link, earth bus and DIN rail suitable for fixing MCB/ isolator etc. fixed on wall using suitable anchor bolts or fixed in recess including cutting hole on the wall , making good the damages, colour washing etc. as required
a 2 Nos 1F 12way DB – double cover (IP 42/43) /E
b 1 No 3F 8way VDB – double cover Including 8No���� MCB, 1No. isolator) /E
3 Supply and installation of following rating accessories as required IS 8828-1995/ IEC 60898 in the existing enclosure and giving connections as required (Group B) ��
a 1 No 40A 2 pole 30mA ELCB/RCBO /E
b 12 Nos 6 A to 32 A, 10 kA, SP MCB (B curve) – (Group B) /E
4 Supply & laying of one number PVC insulated and PVC sheathed armored aluminum power cable of 1.1KV grade of the following sizes in in existing trench.
a 20 Mts 2 core 4 sq mm /M
b 40 Mts 3 core 4 sq mm /M
c 140 Mts 4 core 6 sq mm /M
d 35 Mts 4 core 16 sq mm /M
e 25 Mts 3.5 core 50 sq mm /M
5 Supply and fixing of end termination of cable including gland, socket, gland earth etc. ��
a 6 Nos 2 core 4 sq mm �� /E
b 15 Nos 3 core 4 sq mm /E
c 20 Nos 4 core 6 sq mm �� /E
d 4 Nos 4 core 16 sq mm /E
e 2 Nos 3.5 core 50 sq mm /E
6 Supply and fixing power capacitors
a 4 Nos 1 KVAr, 3 phase, 440 V, delta connected Metalised Poly Propylene Capacitor suitable for direct connection to motors. /E ��
b 4 Nos 2 KVAr, 3 phase, 440 V, delta connected Metalised Poly Propylene Capacitor suitable for direct connection to motors. /E
c 3 Nos 4 KVAr, 3 phase, 440 V, delta connected Metalised Poly Propylene Capacitor suitable for direct connection to motors. /E
7 1 No Supply and fixing KSEB meter box (Provision for 3phase meter 1No, 1phase meter 1No, Cutout fuse) /E
a 1 No 125A&32A TPN cubical switch HRC fuse /E
8 1 No Supply and fixing cubical panel board(Incomer 125A isolator, Outgoing-63A SFU 4N’s, 32A SFU 3Nos, Voltmeter, VSS, Indicator, control fuse etc.) /E
9 8 Nos Supply and fixing MCC fixing (40x40x6mm angle frame) /E
10 2 Nos Supply and providing plate earthing as per IS 3043 with 600x600x6.30 mm GI/CI earth plate, 20 mm GI watering pipe fixed to the earth plate with 20 x 3 mm GI clamps, GI funnel with weld mesh, filling required quantity of charcoal including construction of inspection chamber with a bed concrete of 1:4:8 PCC using 40 mm broken stone (10 cm thick), brick work in cement mortar 1:6, plastering the surface of brick masonry and the exposed surface of PCC bed with cement mortar 1:4, 12 mm thick, (the finished inside dimension shall be 300 x 300 x 300 mm) but excluding test joint, earth continuity conductor to the plate, and covering at the top. (in ordinary soil) /E
11 �� Supply and drawing following size bare copper conductor and giving connection as required.
a 400 Mts No.10 SWG /M ��
b 60 Mts No 6SWG /M
12 Supply of superior quality (dowells) copper earth socket for No.10 SWG Cu including crimping etc. as required.
a 100 Nos No.10 SWG /E
b 10 Nos No.6 SWG /E
13 Preparation of drawing, Power location, & completion report submitted by the KSEB Department and all other liaison work with KSEB (Statutory Fees paid by party)
14 Chipping , cutting and excavation of cable trench of size 30cm x 30 cm, providing protective covering(6mm check-guard plate) with country burnt bricks laid breadth wise, etc. as required. /M
Total

News paper Advertisement in Mathrubhumi daily and Western Times, Ahmedabad. 12-12-2012 �� �� �� �� KERALA STATE HANDLOOM DEVELOPMENT CORPORATION LTD �� ���������� �� �� Hanveev Processing House, Chirakkal, Kannur, 670011 No.PPU/KRITHIKA/2012-13/ Tender Notification �� 05-12-2012 Sealed separate tenders are invited for the following works of KSHDC

Sl No Tender refer. Description PAC Rs in lakhs EMD Rs�� Tender form cost Rs
1 PPU/Krithika/1 The erection and commissioning of 1Ton IBR steam boiler 40.00 1.00lakh 6300
2 PPU/Krithika/2 Supply & erection of water lines/ drain connections - 3.25 8125 735
3 PPU/Krithika/3 The electrification of processing machineries and ETP – 3.25 8125 735
Tender document & other details are available at our office & at our site www.hanveev.com – & for enquiry – 0497 2778015. Last date for the receipt of tenders along with the prescribed tender form cost & EMD is 31-12-2012 up to 3.00 p.m – in sealed covers super scribed “QUOTATION – KRITHIKA” to the above address ���� �� �� Sd/- �� ���� �� ���� ���� �� ���� ���� �� �� �� �� Managing Director